High Tonnage Hydraulic Cylinder 200–1000 Ton, HBS-HT

Name: HBS-HT Series High Tonnage Double-Acting Hydraulic Cylinders
Brand: Hydro Bard
SKU: HBS-HT

Selection Matrix

Stroke Options by Capacity

Stroke lengths built for each capacity in the HBS-HT series. Hover a stroke to see its model code; full dimensions are in the model table below.

Capacity	Stroke options
200 t	100 mm 150 mm 200 mm 300 mm
250 t	100 mm 150 mm 200 mm 300 mm
300 t	100 mm 150 mm 200 mm 300 mm
400 t	100 mm 150 mm 200 mm 300 mm
500 t	100 mm 150 mm 200 mm 300 mm
700 t	150 mm 200 mm 300 mm
1000 t	150 mm 200 mm 300 mm

Model Table

HBS-HT Series Models (200–1000 t)

Model Code	Capacity	Retract Force	Stroke (mm)	Closed Height A (mm)	Extended Height B (mm)	Outer Dia. D (mm)	Oil Adv. / Ret. (cm³)	Weight (kg)
HBS-HT-200100	200 t / 2,199 kN	962 kN	100	320	420	265	3,142 / 1,374	121.1
HBS-HT-200150	200 t / 2,199 kN	962 kN	150	380	530	265	4,712 / 2,062	141.5
HBS-HT-200200	200 t / 2,199 kN	962 kN	200	450	650	265	6,283 / 2,749	166
HBS-HT-200300	200 t / 2,199 kN	962 kN	300	600	900	265	9,425 / 4,123	219.3
HBS-HT-250100	250 t / 2,661 kN	1,253 kN	100	350	450	300	3,801 / 1,791	172
HBS-HT-250150	250 t / 2,661 kN	1,253 kN	150	400	550	300	5,702 / 2,686	192.6
HBS-HT-250200	250 t / 2,661 kN	1,253 kN	200	455	655	300	7,603 / 3,581	215.8
HBS-HT-250300	250 t / 2,661 kN	1,253 kN	300	600	900	300	11,404 / 5,372	281.4
HBS-HT-300100	300 t / 3,167 kN	1,182 kN	100	365	465	320	4,524 / 1,689	207.1
HBS-HT-300150	300 t / 3,167 kN	1,182 kN	150	425	575	320	6,786 / 2,533	238.1
HBS-HT-300200	300 t / 3,167 kN	1,182 kN	200	475	675	320	9,048 / 3,377	263
HBS-HT-300300	300 t / 3,167 kN	1,182 kN	300	610	910	320	13,572 / 5,066	333.7
HBS-HT-400100	400 t / 4,310 kN	1,649 kN	100	390	490	375	6,158 / 2,356	306
HBS-HT-400150	400 t / 4,310 kN	1,649 kN	150	440	590	375	9,236 / 3,534	340
HBS-HT-400200	400 t / 4,310 kN	1,649 kN	200	490	690	375	12,315 / 4,712	373.6
HBS-HT-400300	400 t / 4,310 kN	1,649 kN	300	620	920	375	18,473 / 7,069	418.6
HBS-HT-500100	500 t / 4,948 kN	1,781 kN	100	410	510	400	7,069 / 2,545	367.6
HBS-HT-500150	500 t / 4,948 kN	1,781 kN	150	460	610	400	10,603 / 3,817	406.7
HBS-HT-500200	500 t / 4,948 kN	1,781 kN	200	515	715	400	14,137 / 5,089	450.6
HBS-HT-500300	500 t / 4,948 kN	1,781 kN	300	650	950	400	21,206 / 7,634	562
HBS-HT-700150	700 t / 7,125 kN	2,815 kN	150	515	665	480	15,268 / 6,032	659.4
HBS-HT-700200	700 t / 7,125 kN	2,815 kN	200	565	765	480	20,358 / 8,042	714.5
HBS-HT-700300	700 t / 7,125 kN	2,815 kN	300	695	995	480	30,536 / 12,064	865.1
HBS-HT-1000150	1000 t / 11,133 kN	4,008 kN	150	565	715	600	23,856 / 8,588	1149.5
HBS-HT-1000200	1000 t / 11,133 kN	4,008 kN	200	615	815	600	31,809 / 11,451	1237.5
HBS-HT-1000300	1000 t / 11,133 kN	4,008 kN	300	715	1015	600	47,713 / 17,177	1411.7

Maximum working pressure is fixed at 700 bar (~10,153 psi) across all models. A: closed height, B: extended height, D: outer diameter. Advance and retract have separate effective areas, so force and oil volume differ between the two directions. Dimensions are subject to engineering confirmation before production.

Mounting Dimensions

Dimension Details (mm)

Capacity	Outer Dia. D	Bore E	Rod Dia. F	Saddle Dia. G	Base Hole Pitch U	Base Thread	Thread Depth	Shaft Protrusion K
200 t	265	200	150	125	180	4× M20	25	7
250 t	300	220	160	125	200	4× M20	25	7
300 t	320	240	190	150	220	4× M20	25	7
400 t	375	280	220	180	250	4× M24	30	7
500 t	400	300	240	200	280	4× M24	30	10
700 t	480	360	280	230	340	4× M27	35	10
1000 t	600	450	360	300	430	4× M27	35	10

Advantages

Why the HBS-HT Series?

01

200–1000 Ton

7 capacities and 100–300 mm strokes: 26 models.

02

Double-Acting

Hydraulic advance and retract; controlled return under load.

03

Retract Force

Retract force and oil volume are listed for every model.

04

Replaceable Saddle

The saddle can be removed and replaced to suit the job.

05

Threaded Base

4 threaded holes in the base for fixed mounting.

06

Two Ports

Separate 3/8″ NPT ports for advance and retract.

Operating Principle

How It Works?

Connect

Advance and retract lines connect to the pump separately.

Advance

Pressure on the advance line lifts the load.

Hold Position

The pump valve holds the plunger in position.

Retract

Pressure on the retract line lowers the plunger under control.

Release

Both lines are depressurised when the job is done.

Technical Summary

PRESSURE Max. 700 bar

PORT 2× 3/8″ NPT/F (advance / retract)

FORCE 2,199–11,133 kN

System: double-acting, hydraulic return · Saddle: replaceable · Base: threaded mounting holes

Application Areas

Typical Use Cases

Bridges and viaductslifting and bearing replacement

Heavy structureslifting and positioning

Pressing and testinghigh-force pressing and load tests

Large machineryassembly, alignment and dismantling

Shipyardspositioning blocks and heavy parts

Care

HBS-HT Series Maintenance

Both Lines

Keep both couplers clean and fit the dust caps.

Saddle and Plunger

Check the saddle seat and plunger surface for dents and scratches.

Seal Check

Have the seals checked if you see leaks or pressure loss.

Storage

Store upright, plunger retracted, in a dry place.

Frequently Asked Questions

Questions About the HBS-HT Series

Which capacities does HBS-HT cover?

200, 250, 300, 400, 500, 700 and 1000 ton with 100–300 mm strokes: 26 models in total.

Why a double-acting high tonnage cylinder?

The return is hydraulic rather than spring or load driven, so a heavy cylinder retracts under control even without load and positioning is more precise.

How much is the retract force?

Retract force is listed per model in the table; for the 200 ton models it is about 962 kN.

Which pump should be used?

A 700 bar pump with a 4/3 directional valve. Because of the large oil volume an electric pump is recommended.

Can the saddle be replaced?

Yes. The saddle is removable and can be changed to suit the application.

HBS-HT Series High Tonnage Hydraulic Cylinders